Shoulder arthroplasty system method with combination humeral sizer, trial, and guide

ABSTRACT

A shoulder arthroplasty kit includes a combination sizer and guide device with a base portion including a rim configured to be positioned against a resected surface of a humerus. A cavity which is configured to receive a mounting portion of a humeral base component extends proximally from the base portion, the cavity. The combination sizer and guide device includes a convex outer surface which replicates at least a part of an outer bearing surface of a humeral head component. A bore which is perpendicular to the distal plane extends between the cavity and the convex outer surface. The kit further includes a guide pin with a maximum diameter sized to fit within the bore such that the guide pin is guided by the bore during insertion of the guide pin into the resected surface of the humerus.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation application of copending U.S.application Ser. No. 16/008,934, entitled “SHOULDER ARTHROPLASTY SYSTEMWITH COMBINATION HUMERAL SIZER, TRIAL, AND GUIDE”, filed Jun. 14, 2018,which issued Sep. 8, 2020 as U.S. Pat. No. 10,765,534 and which is adivisional application U.S. application Ser. No. 14/807,092, entitledfiled Jul. 23, 2015, which issued Jul. 10, 2018 as U.S. Pat. No.10,016,288, the contents of which are each incorporated herein byreference in their entirety.

TECHNICAL FIELD OF THE INVENTION

The present invention relates generally to the field of orthopedics,and, more particularly, to shoulder arthroplasty systems and methods forusing them.

BACKGROUND

As depicted in FIG. 1, a typical shoulder or glenohumeral joint isformed in a human body where the humerus 10 movably contacts the scapula12. The scapula 12 includes a glenoid fossa 14 that forms a socketagainst which the head 26 of the humerus 10 articulates. At this socket,the scapula 12 includes cartilage 16 that facilitates such articulation.Beneath the cartilage is subchondral bone 18 that forms a wall of aglenoid vault 20 that defines a cavity which contains cancellous bone22. The subchondral bone 18 that forms the glenoid vault 20 defines aglenoid rim 24 at a periphery of the glenoid vault 20 that is attachedto the cartilage 16. During the lifetime of a patient, the glenoid fossa14 and/or the head 26 may become worn, especially at their posteriorand/or superior portions thereby causing severe shoulder pain andlimiting the range of motion of the patient's shoulder joint. Toalleviate such pain and increase the patient's range of motion, ashoulder arthroplasty may be performed. Arthroplasty is the surgicalreplacement of one or more bone structures of a joint with one or moreprostheses.

The goal of shoulder arthroplasty is to restore normal kinematics to theshoulder. Accordingly, known systems attempt to replicate the normalkinematics by carefully controlling the geometry of the articulatingsurfaces in the joint as well as the positioning of the prostheses inthe bones in which the prostheses are implanted. Thus, the articulatingsurface of a humeral component is typically spherical, and positioningof the humeral component is accomplished by using the anatomical neck ofthe humerus as the reference plane for reconstruction of the humeralhead.

In general, the head 26 of the humerus 10 may be resected using a saw orchisel and then planed flat. With the resected head 26 of the humerus 10exposed, a drill guide pin may be used to insert a guide pinsubstantially through the center of the plane formed by resecting thehead 26 of the humerus 10. The guide pin may then be used to guidesubsequent instruments in the removal of bone from the humerus 10 inpreparation for the insertion of a base portion of a humeral component.The guide pin may then be removed, and a base portion of a humeralcomponent may then be inserted into the cavity. The final humeral headcomponent size may then be determined by trialing one or more trialhumeral head components on the base and performing a trial reduction ofthe joint. Once a trial reduction has been successfully performed, thetrial head component may be removed, and the final head component may bemounted to the base.

While the foregoing procedure is generally effective, there are somedrawbacks. As an initial matter, the guide pin is placed prior topositioning a trial head component on the humerus. Accordingly, theguide pin may not be optimally located. Additionally, a number ofdifferent instruments are required throughout the process. As the numberof instruments increases, the cost and complexity of the procedureincreases.

There remains a need for a shoulder arthroplasty system that providesfor improved visualization of the head component position prior toimplanting a base component. There is a further need for a shoulderarthroplasty system that facilitates positioning the base component. Ashoulder arthroplasty system that reduces the number of instruments isalso needed.

SUMMARY OF THE INVENTION

The present invention in one embodiment provides a shoulder arthroplastysystem including a combination device with a base portion defining adistal plane, a cavity extending proximally from the base portion, thecavity configured to receive a mounting portion of a humeral basecomponent, a convex outer surface, the convex outer surface sized toreplicate at least in part an outer bearing surface of a humeral headcomponent, and a bore extending between the cavity and the convex outersurface.

In another embodiment, a shoulder arthroplasty system includes acombination device including a base portion defining a distal plane, acavity extending proximally from the base portion, the cavity configuredto receive a mounting portion of a humeral base component, a convexouter surface, the convex outer surface sized and shaped to replicate atleast in part an outer bearing surface of a humeral head component, anda bore extending between the cavity and the convex outer surface, and aguide pin sized to fit within the bore.

In another embodiment, a method of implanting a humeral componentincludes accessing a humerus, resecting a head portion of the humerus toform a resected surface, selecting a combination device having an outersurface sized complementary to a desired implant head size from a groupof differently sized combination devices, positioning the selectedcombination device on the resected surface, guiding placement of a guidepin with the combination device, guiding a reamer with the guide pin toform a reamed cavity in the humerus, positioning an anchoring portion ofan implant base portion in the reamed cavity, positioning thecombination device on the base portion, removing the combination devicefrom the base portion, and positioning an implant head on the baseportion.

The above-noted features and advantages of the present invention, aswell as additional features and advantages, will be readily apparent tothose skilled in the art upon reference to the following detaileddescription and the accompanying drawings, which include a disclosure ofthe best mode of making and using the invention presently contemplated.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 depicts a coronal view of an anatomically normal shoulder joint.

FIG. 2 depicts a top perspective view of a combination sizer and guidedevice in accordance with principles of the disclosure;

FIG. 3 depicts a side cross-sectional view of the combination device ofFIG. 2;

FIG. 4 depicts a side plan view of a humeral base component that in someembodiments is included in a kit along with the combination device ofFIG. 2 and which includes a mounting portion which mates with thecombination device of FIG. 2;

FIG. 5 depicts a kit including a number of combination devices andassociated humeral head components, a base component, and a guide pin;

FIG. 6 depicts a procedure which uses the shoulder arthroplasty systemof FIG. 5 in replacing a humeral head;

FIG. 7 depicts the humerus of FIG. 1 after the humerus has been accessedpursuant to a desired surgical approach;

FIG. 8 depicts the humerus of FIG. 7 with the humeral head resected toform a resected plane;

FIG. 9 depicts the humerus of FIG. 8 with one of the combination devicesof FIG. 5 positioned on the resected plane to allow a surgeon tovisualize the finally implanted humeral implant;

FIG. 10 depicts the combination device of FIG. 9 used to guideimplantation of a guide pin into the resected plane of the humerus;

FIG. 11 depicts the humerus and guide pin of FIG. 10 after thecombination device has been removed for a first time;

FIG. 12 depicts the humerus and guide pin of FIG. 11 after a cavity hasbeen formed using the guide pin to guide a reamer;

FIG. 13 depicts the base component of the kit of FIG. 5 aligned with theguide pin;

FIG. 14 depicts the base component, humerus and guide pin of FIG. 13after the guide pin has been used to guide positioning of the basecomponent within the cavity of the humerus;

FIG. 15 depicts the humerus and base component of FIG. 14 with the guidepin removed;

FIG. 16 depicts the humerus and base component of FIG. 14 with thecombination device of FIG. 10 temporarily mounted on the base component;and

FIG. 17 depicts the humerus and base component of FIG. 16 with thecombination device replaced by a humeral head component associated withthe removed combination device.

DETAILED DESCRIPTION

Like reference numerals refer to like parts throughout the followingdescription and the accompanying drawings.

FIGS. 2-3 depict a combination device 100. The combination device 100includes base portion 102 and a convex outer surface 104 which in thisembodiment is hemispherically shaped. A rim 106 of the base portion 102is generally planar distally as depicted in the view of FIG. 3. A cavity108 extends proximally from the rim 106. The cavity 108 includes a mouthportion 110 and an upper cavity portion 112. A guide bore 114 extendsbetween the upper cavity portion 112 and the convex outer surface 104.In the embodiment of FIGS. 2 and 3, the guide bore 114 defines an axis116 which is perpendicular to the plane defined by the rim 106. Theguide bore 114 is centered at a zenith 118 of the outer surface 104.

The outer surface 104 is shaped complementary to an associated humeralhead component. Specifically, the curvature of the outer surface 104 isidentical to the curvature of a humeral head component as discussed morefully below. In the embodiment of FIGS. 2-3, the outer surface 104 isshaped identically to the outer surface of a humeral head component withthe exception of the opening of the bore 114 to the outer surface 104.

The upper cavity portion 112 is shaped complementary to a mountingportion of a humeral base component. By way of example, FIG. 4 depicts ahumeral base component 120 which can be used with the combination device100. The base component 120 includes a mounting portion 122, ananchoring portion 124, and a fixation member 126. A guide bore 128extends completely through the mounting portion 122, the anchoringportion 124, and the fixation member 126. A flange 130 is located at aproximal portion of the anchoring portion 124 and is located distally ofa mating portion 132 of the mounting portion 122. A taper portion 134 ofthe mounting portion 122 extends proximally from the mating portion 132.

The combination device 100 in this embodiment is an integrally formedunit made from a durable biocompatible plastic, metal, alloy, or anyother suitable durable biocompatible material. For example, thecombination device 100 may be made from a polyethylene.

In one embodiment, the combination device 100 is provided in a systemused in shoulder arthroplasty along with a humeral base component suchas the base component 120. FIG. 5 depicts one such system in the form ofkit 150 which includes combination devices 100, 152, and 154, the basecomponent 120, a guide pin 158, and three humeral head components 160,162, and 164. In one embodiment, the kit 150 includes one or morereamers (not shown) and other instrumentation for forming a cavity in abone. For example, some embodiments of the kit 150 will include one ormore of drill bits, punches, and implant inserters.

The size and shape of the outer surface 104 of each of the combinationdevices 100, 152, and 154 is different from the size and shape of eachof the other of the combination devices 100, 152, and 154. The size andshape of the outer surface 104 of each of the combination devices 100,152, and 154 is functionally identical to the size and shape of thearticulating surface of a respective one of the humeral head components160, 162, and 164.

The kit 150 may be used to implant a prosthesis in accordance with aprocedure 170 depicted in FIG. 6. In accordance with the procedure 170,and with further reference to FIG. 7 et seq., a humerus 10 is accessedat block 172 in accordance with a desired surgical approach. At block174, resection of all or part of the humeral head 26 is planned asdepicted in FIG. 7. The humeral head 26 is then resected (block 176)leaving a substantially planar portion 178 (FIG. 8).

One of the combination devices 100, 152, and 154 is then selected atblock 178. More specifically, each of the combination devices 100, 152,and 154 is sized differently from the other of the combination devices100, 152, and 154 and each of the combination devices 100, 152, and 154is sized identically to a respective one of the humeral head components160, 162, and 164. Accordingly, the surgeon selects the combinationdevice 100, 152, or 154 corresponding to the desired size of humeralhead component 160, 162, or 164 which is expected to be implanted.

The selected combination device (combination device 152 in this example)is then positioned on the planar portion 178 as depicted in FIG. 9(block 180). The surgeon then determines if the selected combinationdevice is the optimal size based upon an assessment of the specifichumerus and glenoid (block 182). If upon positioning the selectedcombination device on the planar portion 178 the surgeon determines thatthe selected combination device has an incorrect size, then thecombination device is removed and a different combination device isselected. Thus, if the combination device 152 is too large, then thecombination device 152 is removed and the combination device 100 ispositioned on the planar portion 178. If the combination device 152 istoo small, then the combination device 152 is removed and thecombination device 154 is positioned on the planar portion 178. When thesurgeon is satisfied with the size of the selected combination deviceand with the positioning of the combination device on the planar portion178, the guide pin 158 is inserted into the guide bore 114 (FIG. 10 andblock 184).

The guide bore 114 is sized to slidingly receive the guide pin 158.Additionally, the guide bore 114 is positioned and oriented such that byinserting the guide pin 158 through the guide bore 114, the guide pin158 is directed to the center of the portion of the planar portion 178which is covered by the combination device 152. The guide bore 114 isthen used to guide insertion of the guide pin 158 into the humerus 10(block 186). In some embodiments, the guide bore 114 is further used toguide a drill bit which is used to ease insertion of the guide pin 158into the humerus 10. The combination device 152 is then removed leavingthe guide pin 158 within the humerus 10 as depicted in FIG. 11 (block188).

The reamer (not shown) is then guided by the guide pin 158 to form acavity 192 in the humerus. (FIG. 12 and blocks 190 and 194). In someembodiments, more than one reamer or other instrument is used to formthe cavity 192. For example, one reamer may be used to form a portion ofthe cavity 192 that is to receive the anchoring portion 124 whileanother reamer or instrument is used to form a portion of the cavity 192which is to receive the fixation member 126. The reamer(s) and otherinstruments will vary depending upon the particular base component in aparticular kit.

When the cavity 192 is finally prepared, the guide bore 128 of thehumeral base component 120 is aligned with the guide pin 158 as shown inFIG. 13 (block 196). The guide pin 158 is then used to position the basecomponent 120 in the cavity 192 as shown in FIG. 14 (block 198). Whilethe kit 150 only depicts a single base component 120, in someembodiments a variety of base component configuration will be provided,e.g., differently sized fixation members, different types of fixationmembers, etc. The kit is further modified to include reamers, punches,etc. consistent with the additional base components.

Returning to the procedure 170, the guide pin 158 is then removedresulting in the condition of FIG. 15 (block 200). With the guide pin158 removed, the previously selected combination device (combinationdevice 152 in this example) is positioned on the base component 120 asshown in FIG. 16 (block 202). The cavity 108 of the combination device152 is sized to frictionally fit on the mounting portion 122. In someembodiments, only the mouth portion 110 frictionally engages the matingportion 132. In some embodiments only the upper cavity portion 112frictionally engages the taper portion 134. In some embodiments both themouth portion 110 and the upper cavity portion 112 frictionally engagethe mating portion 132 and the taper portion 134, respectively.

In all of the embodiments, the engagement between the combination deviceand the base component is not permanent, but is sufficient to allow atrial reduction. Accordingly, once the combination device is mounted onthe base component, the surgeon performs a trial reduction (block 204).The surgeon assesses the trial reduction and then removes thecombination device resulting in the configuration that was shown in FIG.15 (block 206).

If the combination device was determined to not be the optimum sizeduring the trial reduction, the process returns to block 202 from block208. If the combination device 152 is too large, then the surgeonremoves the combination device 152 (block 206) and repeats blocks 202and 204 by selecting a smaller combination device such as thecombination device 100, mounting the combination device 100 on the basecomponent 120, and performing another trial reduction. If thecombination device 152 is too small, then the surgeon removes thecombination device 152 (block 206) and repeats blocks 202 and 204 byselecting a larger combination device such as the combination device154, mounting the combination device 154 on the base component 120, andperforming another trial reduction. In the embodiment of FIG. 5, onlythree combination devices are shown. In some embodiments, there arefewer combination devices while in other kits there are more. In all ofthese embodiments, the surgeon continues blocks 202 and 204 as necessaryto obtain the desired size.

If at block 208 the desired combination device size has been finallydetermined, the surgeon then selects the humeral head component that isassociated with the optimally sized combination device (block 210).Thus, if the combination device 152 is the optimally sized combinationdevice as determined during the trial reduction, the surgeon selects thehumeral head component 162. Once the associated humeral head componentis selected, the surgeon mounts the selected humeral head component onthe base component at block 212 (see FIG. 17). In the embodiment of FIG.5, each of the humeral head components 160, 162, and 164 are configuredto form a taper lock with the taper portion 134 of the base component120.

The procedure 170 may be modified in a number of ways. By way ofexample, while in the above example the guide pin was removed prior tomounting the combination device on the base component, in someembodiments the combination device is mounted prior to removal of theguide pin. Additionally, the base component in some embodiments does notinclude a guide bore. In such embodiments, the guide pin is removedprior to implanting the base component. In some embodiments, the guidepin is used to guide a punch and/or a drill instead of or in addition tothe reamer. The punch in some embodiments is used to prepare the humerusto receive pegs, fins, or other portions of a base component. In someembodiments, the humeral head component includes a guide bore allowingthe guide pin to be used to position the humeral head component prior toremoval of the guide pin.

The foregoing description of the invention is illustrative only, and isnot intended to limit the scope of the invention to the precise termsset forth. Further, although the invention has been described in detailwith reference to certain illustrative embodiments, variations andmodifications exist within the scope and spirit of the invention asdescribed and defined in the following claims.

What is claimed is:
 1. A shoulder arthroplasty kit comprising: a humeralbase component; a guide pin configured to be inserted into a resectedsurface of a humerus; and at least one combination sizer and guidedevice including a base portion including a distal rim configured to bepositioned against the resected surface of the humerus and defining adistal plane, a cavity extending proximally from the base portion, thecavity configured to receive a mounting portion of the humeral basecomponent, a convex outer surface configured to replicate at least inpart an outer bearing surface of a humeral head component, and a boreextending between the cavity and the convex outer surface, the boreperpendicular to the distal plane and configured to guide the guide pinsuch that when the distal rim is positioned against the resected surfacethe guide pin is guided by the bore during insertion of the guide pinthrough the bore such that the guide pin is directed to a center portionof into the resected surface of the humerus which is covered by the baseportion; wherein the humeral base component includes a taper portionextending upwardly from the mounting portion; the combination sizer andguide device includes an upper cavity extending upwardly from the cavitytoward the convex outer surface; and the upper cavity is sized andshaped to frictionally engage the taper portion.
 2. The kit of claim 1,wherein: the at least one combination sizer and guide device comprises afirst and a second combination sizer and guide device; the firstcombination sizer and guide device has a first size; the secondcombination sizer and guide device has a second size; and the first sizeis different from the second size.
 3. The kit of claim 1, wherein: theat least one combination sizer and guide device comprises a first and asecond combination sizer and guide device; the first combination sizerand guide device has a first shape; the second combination sizer andguide device has a second shape; and the first shape is different fromthe second shape.
 4. The kit of claim 1, further comprising: at leastone humeral head component, the at least one humeral head componentincluding a mating portion sized and shaped to mate with the mountingportion.
 5. The kit of claim 4, the humeral base component furthercomprising: a guide bore, the guide bore having a minimum diameter thatis larger than the maximum diameter of the guide pin.
 6. The kit ofclaim 5, wherein the guide bore extends completely through the humeralbase component.
 7. The kit of claim 4, wherein the humeral basecomponent further comprises: an anchoring portion located beneath themounting portion, the anchoring portion having a maximum diameter thatis smaller than a maximum diameter of the mounting portion; a threadedportion extending distally from the anchoring portion; and a guide boreextending through the mounting portion, the anchoring portion, and thethreaded portion, the guide bore having a minimum diameter that islarger than the maximum diameter of the guide pin.
 8. A shoulderarthroplasty kit comprising: a humeral base component; a guide pinconfigured to guide a reamer during reaming of a humerus, and configuredto be inserted into a resected surface of the humerus; and at least onecombination sizer and guide device including a base portion including adistal rim configured to be positioned against the resected surface ofthe humerus and defining a distal plane, a cavity extending proximallyfrom the base portion, the cavity configured to receive a mountingportion of the humeral base component, a convex outer surface configuredto replicate at least in part an outer bearing surface of a humeral headcomponent, and a bore extending between the cavity and the convex outersurface, the bore perpendicular to the distal plane, and configured toreceive the guide pin within the bore such that the guide pin is guidedby the bore during insertion of the guide pin into the resected surfaceof the humerus; wherein the humeral base component includes a taperportion extending upwardly from the mounting portion; the combinationsizer and guide device includes an upper cavity extending upwardly fromthe cavity toward the convex outer surface; and the upper cavity issized and shaped to frictionally engage the taper portion.
 9. The kit ofclaim 8, wherein: the at least one combination sizer and guide devicecomprises a first and a second combination sizer and guide device; thefirst combination sizer and guide device has a first size; the secondcombination sizer and guide device has a second size; and the first sizeis different from the second size.
 10. The kit of claim 8, wherein: theat least one combination sizer and guide device comprises a first and asecond combination sizer and guide device; the first combination sizerand guide device has a first shape; the second combination sizer andguide device has a second shape; and the first shape is different fromthe second shape.
 11. The kit of claim 8, further comprising: at leastone humeral head component, the at least one humeral head componentincluding a mating portion sized and shaped to mate with the mountingportion.
 12. The kit of claim 11, the humeral base component furthercomprising: a guide bore, the guide bore having a minimum diameter thatis larger than the maximum diameter of the guide pin.
 13. The kit ofclaim 12, wherein the guide bore extends completely through the humeralbase component.
 14. The kit of claim 11, wherein the humeral basecomponent further comprises: an anchoring portion located beneath themounting portion, the anchoring portion having a maximum diameter thatis smaller than a maximum diameter of the mounting portion; a threadedportion extending distally from the anchoring portion; and a guide boreextending through the mounting portion, the anchoring portion, and thethreaded portion, the guide bore having a minimum diameter that islarger than the maximum diameter of the guide pin.